Swivel Connector 3P

1 Scope:

This operation specification is only applicable to "3PIN battery holder"

2. Reference documents:

  The following documents are part of the specified specifications. If the requirements of the specifications conflict with the product drawings, the product drawings shall prevail. If the specifications conflict with the reference documents, the specifications shall prevail.

1. UL STD-94: Specifications for testing the flame retardancy of plastic equipment parts and equipment.

B. EIA-364: Test procedure for electronic connectors and connectors.

3. Requirements:  

  3.1 Material composition:

	part name	Materials and Specifications
1	main body	High temperature material, BLACK
2	terminal	T0.15mm, nickel-plated 30u"Min on the bottom layer of beryllium copper, gold-plated 30u"Min on the contact part; gold-plated G/F on the solder leg;
3	CAP	High temperature material

3.2 Design and structure: The product design, structure and size are as shown in the product drawing.

3.3 Performance:

1) Voltage: 60V (AC,DC)

2) Current: 1.0A(AC, DC)

3) Temperature: Operating temperature range: -40°C~85°C

         Storage temperature range: -40℃~100℃

4) Test conditions:

This product is designed to meet electrical, mechanical and environmental performance requirements. As shown in the chart below

 

1. Product inspection
project	content		terms	Test conditions	judgement standard
1	product inspection		Meet the company's drawings and specifications	visually	no damage
2. Environmental Substance Inspection
1	Test based on		SGS, ICP DATA, MSDS provided by the supplier The company's self-inspection test report ( XRF Test Report )
2	judgement standard		Environmental substances meet SONY SS-00259-technical specification requirements
3	Environmental substances Prohibited substances		Heavy metals, organochlorine compounds, organobromine compounds, organotin compounds (tributyltin compounds, triphenyltin compounds), asbestos, azo compounds formaldehyde, polyvinyl chloride (PVC) and polyvinyl chloride compounds
3. Electrical characteristics
project	describe	Test Conditions			Require
1	contact resistance	The same terminal test, current: 1mA;			30mΩ MAX
2	Insulation resistance	DC 500V between adjacent terminals, 1 minute;			500MΩ MIN
3	Pressure test	AC 500V between adjacent terminals, 1 minute;			No breakdown, no short circuit
4. Mechanical properties
1	Positive force	The pressing stroke of each terminal is 1.50mm.			50~80 gf
2	Terminal retention	At a speed of 12.5mm/min, pull out vertically at a constant speed;			0.6kgf MIN
3	Durability (fatigue)	Cooperate with the male seat at a speed of 500Cycle/hour, separate (stroke 1.50mm) and repeat 10000Cycle;			Appearance is normal Contact resistance: 40mΩ MAX No breakdown, no short circuit Normal force 50~80gf
4	Vibration resistance	Amplitude 1.52mm PP, frequency 10-55-10Hz, X/Y/Z direction for 2 hours each, 6 hours in total; reference: EIA-364-28				The contact impedance is less than twice the initial specification; Discontinuous conduction within 1μs; Appearance is normal
5	Impact resistance	Acceleration 30G (294m/s 2  ), 1/2 sine wave curve 11ms, X, Y, Z 6 directions 3 times each, 18 times in total; reference: EIA-364-27
5. Environmental performance
3	Salt spray test	Temperature 35±2℃; salt water specific gravity 5±1% spray test 48H;				Contact resistance: 40mΩ MAX Insulation resistance: 500MΩ MIN Withstanding voltage: no breakdown, short circuit Appearance: no abnormality
4	Moisture resistance	Humidity 90~98% RH, temperature -10℃~+65℃ for a total of 96H, more than 7 times
5	Tin Wetting	Dipping tin temperature 245±5℃ (Sn: Lead Free); time 5S;				Wet tin area is more than 95%
6	Thermal shock	Temperature -55°C (30 minutes)~15°C (2 minutes); Temperature 35°C (2 minutes)~85°C (30 minutes)~35°C (2 minutes); Temperature 35±2°C (30 minutes)~15°C (3 minutes); 10 rounds in total;				Contact resistance: 40mΩ MAX Insulation resistance: 10MΩ MIN Voltage: no breakdown, short circuit Appearance: no abnormality
7	steam aging	Water vapor temperature 95°C, time 48H;
8	heat resistance	The temperature is 85 ± 2 ℃ and the storage time is 96H;
9	IR furnace	IR Furnace Conditions: Parameter                         Reference         Specifiction Average temperature gradient in                         2.5℃/s Preheating Soak time                         t soak             2~3 minutes Time above 217℃                  t1                Max 60 s Time above 230℃                  t2                Max 50 s Time above 250℃                  t3                Max 10 s Peak temperature in reflow           T peak            255℃(-0/+5℃) Temperature gradient in cooling                        Max -5℃/s				After 1 IR: The main body of the product has no deformation and blistering, and the flatness of the tin foot of the product is 0.10mm MAX

Remarks: After the product is tested, it should meet the visual appearance requirements without damage, and must meet the additional requirements specified in Chapter 5 test sequence.

 

5. Product certification and re-certification sequence:

1. Sample selection:

Sample selection should comply with the principle of randomness in accordance with the requirements of the structure column.

2. Test sequence:

        The following is an example of the detection sequence:

     In test group A5

First test: 1. Product inspection;

Then perform the test: 2. High temperature life test;

Then execute the test: 3. Product inspection.

 

 

Test Certification Sequence		Test items
		A1	A2	A3	A4	A5	A6	A7	A8
1	product inspection	1	1	1	1	1
2	Contact Resistance Test	4	4,7,9	6	2,4	3,5
3	Insulation resistance test			3
4	Voltage withstand test			2
5	fatigue test		3
6	Vibration resistance	3
7	Impact resistance	2
8	Normal force test	5	2,5			2,6
9	Retentivity								1
10	Thermal shock		6	4
11	Humidity Test		8	5
12	Solderability							1
13	過IR						1
14	Salt spray test				3
15	heat resistance					4
	Samples for each test	5	5	5	5	5	5	5	5

 

 

 

illustrate: 

1. The principle of sample selection for test groups: refers to the comprehensiveness of samples in each specific test group. If each group of samples is a complete mold cavity, if the model number or serial number cannot be distinguished, it conforms to the principle of randomness;
2. Principle of test group selection: test group grouping conforms to randomness, which means that 5 groups are randomly selected from several groups for testing;
3. A1, A2, A3...A5 in the chart represent the serial number of the test group;
4. In the chart, B1, B2, B3....B5 represent the quantity of each group of samples in the test group. When there is a model number or number, it means a complete model. When there is no model number or number, B1, B2... .B5 each group represents 5PCS samples.

 

6. Quality Assurance Regulations:

     Unless otherwise specified, in the contract or procurement failure, we will abide by the quality submitted to the customer, and we will follow the controlled manufacturing process to ensure that the product meets the specification requirements, and the defective batch will be submitted for return or other corrections Measures. In addition, the component materials will not be replaced or changed. When there is a change, the materials used must be submitted to the customer for approval before implementation.

 

6.1 Secondary recognition inspection:

If there is a major change in the manufacturing process that affects the product form or function, etc., the product quality will be guaranteed. The re-certification test will be performed according to the test sequence of the component parts, and the product test will be re-certified according to the requirements of the development product quality and reliability engineering.

 

  

6.2 Quality requirements:

If there is a bad judgment due to improper equipment test settings or operation, samples can be sent for certification again. 

When a product defect occurs, corrective measures should be taken and samples should be sent again, and corrective measures should be confirmed by testing before sending samples again.

 

6.3 Inspection data: 

Inspection test data shall be recorded, evaluated, and used as evidence of the above items.

 

6.4 Quality test confirmation:

Applicable to ARC quality inspection, the sample, size and function requirements of the acceptable quality standard defined and used shall be tested in accordance with the applicable product drawings and specification requirements.

 

6.5 Shipping preparation:

All packaging should be fully protected to avoid damage to the product during transportation, thereby affecting the appearance and function of the product.